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Case Study: Emergency 5MW Power Deployment for Müller

Emergency Power supply at Muller Milk

Project overview

Emergency power was required at a production facility operated by Müller Milk & Ingredients, one of the UK’s largest dairy producers, after the site was left completely without supply following an underground HV cable strike.

The challenge

Pleavin Power received the call on a Friday evening from our client requiring 5MW at 415V for their manufacturing plant that had lost all power after a contractor struck their direct 11kV incoming supply. The situation was intensive. The site required scaffolding, extensive quantities of cabling, and a significant volume of low-voltage temporary power generation to reinstate operations safely and efficiently.

The Solution

We rapidly deployed 5MW of temporary generation, which was PDI’d and loaded from our main facility in Bromborough within hours of receiving the call.

Fourteen lorries were organised through our trusted approved supplier contractor portfolio, and additional surplus cabling was dispatched from a secondary cabling supplier due to the extensive quantities required.

The temporary system was carefully designed to operate across separate areas of the facility, connecting into multiple low-voltage substation locations to restore power where it was needed most.

THE OUTCOME

All equipment arrived on time, and our Project Manager was onsite within hours to assess the situation and define the fastest route to restoring supply.

It was determined that underground jointing of the damaged 11kV cable would provide the quickest solution. Pleavin Power coordinated the jointing works, ensuring they were completed, tested, and safely returned to service.

Once the facility had been operating reliably and all parties were satisfied, the temporary generators, cabling, and scaffolding were stood down and the site was successfully returned to its HV supply.

On behalf of Muller Milk & Ingredients our CEO has asked me to extend a huge thank you for your services and combined response to our recent power crisis at Skelmersdale.
Head of Operational Excellence & Maintenace

Don’t let outages stop production. Enquire now.

Picture of JACK PLEAVIN
JACK PLEAVIN

Jack is the owner of Pleavin Power, founded in 2017. He has worked in the power industry for over a decade and has an extreme focus on providing a quality service to clients across the UK. This has led Pleavin Power to becoming the market leader in the Critical, Prime & Standby Power markets.

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