Pleavin Power Limited | 24/7 Nationwide Generator Specialists
Customer Enquiry
0151 832 5007service@pleavinpower.co.uk
Emergency Helpline
(0)800 689 480324hr / 7 Days Per Week
Customer Enquiry 0151 832 5007
service@pleavinpower.co.uk
Emergency Helpline (0)800 689 4803
24 hr / 7 days per week
Passionate People. Powerful Solutions.
Generator Overhauls, Reconditioning & Upgrades
Don’t wait until your generator fails to get an upgrade. If you’re seeing drops in output it’s time to take a look into reconditioning or overhauling your system let Pleavin Power take the hassle out of maintaining reliable power.
- 'Zero Hour' all components
- Return your generator to a ‘like-new’ condition
- Detailed level of service
How Can We Help?
Overhauling Your Diesel Generator
Overhauling your generator isn’t just a precaution; it’s a smart investment to ensure your equipment continues to perform reliably when it’s needed most.
Over time, wear and tear can take its toll on even the most robust machines, leading to reduced efficiency and an increased risk of breakdowns. When your business faces frequent power cuts or simply requires a dependable backup system, regular overhauls can significantly extend the life of your generator.
By addressing underlying issues before they escalate, you can save money on major repairs and prevent the costly disruption of power outages.
What Is A Generator Engine Overhaul?
A generator engine overhaul is a detailed and comprehensive process aimed at restoring the engine to its optimal working condition.
It’s not just a tune-up, it’s a close-up approach to identifying and fixing issues that impact the generator’s performance. Think of it as giving your generator a fresh lease of life, ensuring it operates the best it can.
During an overhaul every critical aspect of the generator’s engine is inspected, cleaned, and repaired as necessary. This includes addressing both visible and hidden faults that could lead to further wear or failure.
What Does An Engine Overhaul Consist Of?
An engine overhaul involves a series of thorough inspections and services designed to address every aspect of the generator’s performance. This includes:
- Remanufacturing of existing components
- Fuel pump overhaul
- Injector overhaul
- Head skimming
- Valve lapping
- Crankshaft grinding
- Cast iron welding
- Pressure testing
- Radiator repairs
- Turbo overhauls
- Mechanical modifications
- Fuel system design, build and install
- Custom system design and build
Beyond replacing worn-out parts the process also includes recalibrating and fine-tuning the engine to ensure it runs as efficiently as possible. By the end of the overhaul your generator will feel almost brand new, ready to deliver reliable power for years to come.
Signs It’s Time For An Overhaul
- Maximum Allowed Engine Hours: Most manufacturers set a limit on engine hours before an overhaul is recommended. Exceeding this can lead to wear and tear that puts your generator at risk of failure.
- Using More Fuel: A sudden increase in fuel consumption often points to worn components like valves or piston rings. Fuel polishing can help restore efficiency and saves money on running costs.
- Too Much Exhaust Smoke: Dark or excessive exhaust smoke suggests problems like clogged components or unburned fuel. Generator repairs usually reduces this.
- Difficulty Starting: If your generator struggles to start, key parts like the ignition system or injectors may be worn.
- Unusual Noises: Loud or irregular noises can mean parts are worn or out of alignment. These issues need immediate attention to avoid further damage.
- Reduced Power Output: A drop in power often points to worn components like fuel injectors or compression problems. Processes like generator rewinding help return your generator to full capacity.
Planning For An Overhaul
Planning for a generator overhaul starts with preparation and a clear understanding of your power needs. Having a contingency plan ensures your operations continue smoothly during maintenance, especially as turnaround time can vary depending on the issue at hand.
That’s why we offer hire generators from 60kVA to 2500kVA to maintain your business’s power supply during downtime. By combining generator hire, site surveys, and fuel management your power systems remain reliable and effective throughout the reconditioning process.
Why Choose Pleavin Power?
With years of experience in diesel generator servicing and overhauls, our team provides tailored solutions that meet the specific needs of your business.
We use only high-quality components and cutting-edge techniques, ensuring your generator is restored to the highest standards. From preventative maintenance to full overhauls, when you choose us, you’re choosing a partner dedicated to keeping your business running smoothly.
- 'Zero Hour' all components
- Return your generator to a ‘like-new’ condition
- Detailed level of service
Case Studies
